High Speed Manual Feeding Type Automatic Die Cutting and Creasing Machine

High Speed Manual Feeding Type Automatic Die Cutting and Creasing Machine

MY  EPA

  1. Specifications:
Product Unit MY1200EPA MY1300EPA MY1five00EPA
Max. Paper Dimension mm 1200*780 1300*960 1500*1100
Min. Paper Dimensions mm 350*350 four hundred*410 five hundred*410
Max. Die-chopping Size mm 1180*760 1280*940 1480*1080
Max. Speed sh/h -5000 -4600 -4000
Max. Working Stress T 300 three hundred 300
Max. Paper Thickness mm one-seven one-7 1-7
Die-slicing Precision mm ±0.5 ±0.5 ±0.5
Complete Electricity KW 22.five 22.five 26.five
Whole Excess weight kg 14500 16000 19000
General Dimension mm 8000*4000*2350 9100*4250*2345 9600*4700*2400

 
 
 Features of the device:
Principal Characteristics:

  1. The Bobst type lower composition can make the slicing platform movement like a scissor, it will understand a complete and less complicated reduce.
  2. Major worm gear employs alloy copper materials, right after the seasoned operator’s manual scraping treatment and rigorous common testing, it can ensures the driving elements 10 several years existence.
  3. The principal chains adopt imported British Renold brand name, the variances of 10 chains are significantly less than .2mm.
  4. The join between equipment box and driving shaft adopts sleeve and pin composition ensuring a robust link.
    1. Pace:  

The device adopts frequency controller to accomplish stepless pace acceleration which can achieve to 4500 instances for each hour. For the duration of actual manufacturing, it can generally run at 3800 to 4000 moments for every hour according to the top quality of the board. If the high quality of the paper is great, a great operator even can work the machine at 4200 moments per hrs CZPT sensation too hard.

  1. Security:

As it is demonstrated in the photograph of the equipment, the machine adopts rear component paper feeding technique which keeps the operator away from the die-chopping component. The mounting and adjustment of the die plate is also completed exterior of the die-chopping portion with sensors and detectors at die-slicing part to make certain that the machine can not be started when the die-reducing plate is at adjustment position.
Besides the sensors at die-reducing part, there are sensor or approach switches at window portion to make the entire equipment at checking standing to ensure its protection.

  1. Procedure ease:

There is Male-machine interface mounted in the control panel which will exhibits the protection position of the machine as well as malfunctions to facilitate the operator. Camera is also mounted in front of the operator for him/her to keep an eye on the procedure status at the shipping and delivery element.

  1. Major Buildings and Important Material Used
    1. Four Primary Big Components:

They are referring to: bottom station, moving platform, upper system and device wall. The bottom station is produced of grey forged iron -HT 200 the transferring system is ductile iron – QT 42-ten and the device wall is high quality A3 steel.

  1. Main Drive:

 

The 11 KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment varieties a transferring set to make sure steady pressure out put of not considerably less than 300 tons.
The content for the worm shaft is 40Cr with quenching treatment and gear hardness HRC forty five-fifty. the material for the worm is copper alloy – ZQAL9-four.
 
The bearing that is used is SKF. The bush is copper alloy ZQSn6-six-3.

  1. Die-reducing and Creasing Component:

The travel is transferred by way of crank rod to pendulum which will provide the transferring platform to move up and down to get to die-minimize and creasing goal.
The pendulum is produced of higher top quality ductile iron. The pendulum axis is done by induction harden with area hardness HRC forty three-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely follow the specification of 1080 variety computerized die-slicing and creasing device. In contrast with automatic die-reducing and creasing machine which is employed for cardboard die-slicing, this kind of semi-automatic die-reducing and creasing equipment is mostly used for corrugated board which demands much less pressure for die-chopping, in this scenario really some producers have manufactured more compact width on the pendulum and more compact diameter on the pendulum shaft. We preserve broader pendulum and bigger diameter on its shaft to make our equipment last for a longer lifestyle.
The die-chopping plate uses 7 mm 75 Crl plate which has much more hardness and life span than the manganese plate.  

  1. Board Conveying:

 

It adopts 3-cam intermittent positioning device to make sure the boarding conveying precise and steady.
The device utilizes gripper bar sort with 12A extended joints chain which is considerably less in weight and significantly less shock to the intermittent device underneath the precondition to guarantee the power of the chain. The brand name of the chain is Renold U.K with large specific and high quality. .    
 
The Gripper bar adopts aviation aluminum with three bridge sort- mild in excess weight and large

  1. CZPT Component

 

The electrical parts are designed and assembled in accordance to the CZPTpean CE regular and utilizes world broad identified model merchandise.

  1. Installation of Die

The die mounting and dismounting adopts facet withdrawing methods which time conserving and straightforward for operation.
There are two methods for the fixation of the die-possibly by bolt or clippers which are subject to customer’s guidance.
The chase locking is pneumatic which is simple, practical and reputable.

  1. Special Characters of Our Machine:
    1. Clever And Special Front Lay Design:

 
In contrast with the card board sheet, the corrugated board has much more power. If the corrugated board abnormally reaches to the front lay, it will damage the front lay and the gripper bar when the entrance lay reaches to its greatest position.
CZPTly the producers will install sensors on this element to quit the equipment when the paper is fed abnormally to the front lay. However, when the equipment is running at the large pace, the inertia will bring the machine to run for a whilst to make the front lay to its highest position and then also hurt the front lay and the gripper bar.
Our specific style is that when the abnormal board feeding occurs and becoming detected, the entrance lay can never ever reaches to its optimum position which makes cost-free from front lay and gripper bar damages since of irregular paper feeding.
As it is our unique design, so there is no photograph to be proven here.

  1. Optional Shipping and delivery System:

In accordance to the requirement of the client we can do the delivery system possibly sq. type or E kind (as proven in the image) . If the customer has ample pallets, he can select sq. kind. If the client does have enough pallet, he can select, E kind platform for which will also provide four shipping trolleys.

  1. Pneumatic Pre-loading and Lifting Action Unit:

The pre-loading system is pneumatic pushed. When 1 paper dimension is established, when you do other pile of pre-loading, there is no trouble of you to reset the pre-loading unit, you can just push the button and the device will do for you.
The lifting step device is also pneumatic to facilitate the conveying of the paper pile.

  1. Dancing Roller Feeding:

Very some of the die-reducing device producers use immediate feeding approach which is the operator will feed the board right to the mouth of the gripper. What we have located that the feeding time to the gripper is only .3 seconds which tends to make the board feeding work hard and inaccurate.
Our device makes use of an extra dance roller feeding program whose board feeding time can be extend to .six next. With each other with the conveying components it helps make an simpler work of the operator and more rapidly in efficiency of the equipment.
For case in point:  If an operator operates the immediate feeding semi-automated die-reducing equipment at 3300 sheets for each hour, he can easily operate our device at 3700 – 4000 sheets for every hour.

  1. Conveying Component:

 

The board received by the dance roller will go by means of a conveying portion with belt conveying and belt pressing which can make the board becoming pressed ahead of achieving to the entrance lay.
Prior to the board reaches to the entrance lay, he will be repositioned by the side lay.
By these methods, the board conveyed by the dance roller will be more precise and secure when they get to to the gripper bar.
There is also detector to detect the position of the board. If board does not occur to the entrance lay at regular situation, the detector will send signals to quit the device.
 

  1. Striping Part
    1. Striping is fifty percent striping which can strip off 3 – edge squander of the board.
    2. There are higher chase, center chase and reduced chase in which the male, elastic block and feminine die are placed to strip off the waste.

 
 

  1. None-cease Feeding and Supply

This variety of equipment has our patented program – non-stop feeding and supply functions which can reduce the working tension of the operator and improve the functioning efficiency of the device
 
Below this program, the pre-piling is at the aspect of the operator. The pre-piled board can be transported beneath the main pile when the main pile is detected short of paper.
At the supply element, when the board is cut to be about 1 meter, the equipment will press the die-lower board pile out of the device shipping and delivery component so that it is effortless for the operator to attract them to the specified area CZPT the need to have of stopping the device.  

  1. Configurations:
Name Brand name and Origin Remarks
CZPT SKF Swiss Crucial portion
IKO Japan or HangCZPT, China Not important component
Chain Renold U.K Principal Chain ( Discrepancy of significantly less than .2 mm for for each ten chains of equipment chain duration)
CHOHO Japan Other Chain are Choho Japan
Relay Omron Japan  
Contractor, buttons TELEMECANIQUE
France
 
Image CZPT Swap Fotek ZheJiang  
Stabilizer  MEANCZPT ZheJiang  
Variator Delta ZheJiang  
Principal Motor Siemens Joint Enterprise
PLC Delta, ZheJiang  
Male-machine Interface Delta  
Pneumatic Components Sunrise, ZheJiang  
Rotary Joints SMC Japan  
Motor at feeding and supply CPG ZheJiang  

 
 

High Speed Manual Feeding Type Automatic Die Cutting and Creasing Machine

TAGs:

Cast Chain

As one of the cast chain manufacturers, suppliers, and exporters of mechanical products, We offer cast chains and many other products.

Please get in touch with us for details.

Manufacturer supplier exporter of cast chains.

Recent Posts